1GT18B01HYDRAULIC POWER UNITSAFETY, OPERATION AND MAINTENANCESERVICE MANUALWARNINGStanley Hydraulic Tools3810 SE Naef RoadMilwaukie OR 97267-5698503-6
10Chevron AW-MV-32Exxon "Univis" J-26Mobil D.T.E. 13Gulf "Harmony" AW-HVI-150-32Shell "Tellus" T-32Texaco "Rando&qu
11CONTROL PANELRETURNPRESSUREH.T.M.A. 1/2 INCH MALE QUICK DISCONNECT COUPLERH.T.M.A. 1/2 INCH FE-MALE QUICK DISCON-NECT COUPLER1/2 INCH I.D. HOSE, 25
12CONTROLSThis unit is equipped with an advanced proportional engine control system. It provides a means of controlling engine speed by adjusting the
13OPERATIONCOLD WEATHER STARTUP1. Use the procedures described under "STARTUP" and then follow the procedure below.2. Hydraulic fl uids are
14 STORAGE• Clean the unit thoroughly before storage. Do not use water pressure.• Always store the unit in a clean and dry facility.• If the unit
15CHECKING PERFORMANCE CONTROL™ (ELECTRONIC GOVERNOR-STATIC CHECK)To determine whether a governor problem is being caused by the actuator or the contr
16FAULT CODES 1 APECS unit not calibrated yes Have engine serviced by an Authorized Stanley Dealer. 2 Engine speed excessive yes Have engine
17GENERALTests and adjustments should be performed periodically to ensure the power unit is operating at maximum effi ciency. Stanley Circuit Tester (p
18Engine will not start. Flow selector switch not in the Make sure the fl ow selector switch is in OFF position. the OFF position when starti
19Engine: ...
20SERVICEGENERALService instructions in this section are limited to parts and components other than the engine and hydraulic pump. Other major compon
21Be sure the tapered cone surfaces of the bushing and blower hub are clean and free of anti-seize lubricants.CAUTION2. Disconnect the wiring harness
22Assemble the bushing and blower hub with the bolts inserted (but not tightened) through the drilled holes in the blower hub and into the tapped hole
23SERVICEHYDRAULIC TANK, COOLER & FILTER ASSEMBLY (see fi gure 1, 2 & 3)1. First remove the hydraulic fl uid from the tank by either pumping it
24FIGURE 1. BRIGGS ENGINE ASSEMBLY5635373436524427505182628453043304733313032294948171614131211910415202123182522194140393872134654534424555758564254
25 ITEM P/N QTY DESCRIPTION 1 36150 1 Muffl er 1A 65456 1 Spark Arrester 2 36151 1 Heat Shield 3 36152 2 Screw, Hex
26FIGURE 2. FRAME PARTS ITEM P/N QTY DESCRIPTION 1 370502 7 Capscrew, 5/16 in. -18 UNC 2 03906 7 Nylock Nut, 5/1
27 ITEM P/N QTY DESCRIPTION 1 59130 1 Manifold Assy, Single Circuit 2 59104 1 Hose Barb, 3/4 in. Hose x 3/4 in. Pipe 3 62199 4 Hose Clamp
28RECTIFIER WIREWHITECONTROLLERTO MAGNETO WIRE ON ENGINEGRAY WIREOIL PRESSURESWITCHFUEL SHUTOFFRED WIRE- THROTTLE CONTROL SWITCH (NOTE: PLUG BEHIND
29Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one
3TABLE OF CONTENTSFor the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and as
30Stanley Hydraulic Tools3810 SE Naef RoadMilwaukie OR 97267-5698503-659-5660FAX 503-652-1780www.stanley-hydraulic-tools.com
4CERTIFICATE OF CONFORMITY Hydraulic Tools______________________________________________________________________I, the unders
5Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed,
6Tool operators and maintenance personnel must always comply with the safety precau-tions given in this manual and on the stickers and tags attached t
7TOOL STICKERS & TAGS65458Sound Power Decal62302Power Unit Dash Decal62300CHOKEDANGERPULL TO STARTPUSH TO RUN62300Single Circuit 28322CE DecalAUTO
8 HOSE TYPESHydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows: ➊ Certifi ed non-conductive ➋ Wire-braided (conduct
9HTMA REQUIREMENTSFLOW RATETOOL OPERATING PRESSURE(at the power supply outlet)SYSTEM RELIEF VALVE SETTING(at the power supply outlet)MAXIMUM BACK PRES
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