Stanley GT 18B01 Manuel d'utilisateur

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GT18B01
HYDRAULIC
POWER UNIT
SAFETY, OPERATION AND MAINTENANCE
SERVICE MANUAL
WARNING
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanley-hydraulic-tools.com
Copyright © 2004, The Stanley Works
OPS/MAINT USA
65466 9/2004 Ver 1
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Résumé du contenu

Page 1 - POWER UNIT

1GT18B01HYDRAULIC POWER UNITSAFETY, OPERATION AND MAINTENANCESERVICE MANUALWARNINGStanley Hydraulic Tools3810 SE Naef RoadMilwaukie OR 97267-5698503-6

Page 2

10Chevron AW-MV-32Exxon "Univis" J-26Mobil D.T.E. 13Gulf "Harmony" AW-HVI-150-32Shell "Tellus" T-32Texaco "Rando&qu

Page 3 - TABLE OF CONTENTS

11CONTROL PANELRETURNPRESSUREH.T.M.A. 1/2 INCH MALE QUICK DISCONNECT COUPLERH.T.M.A. 1/2 INCH FE-MALE QUICK DISCON-NECT COUPLER1/2 INCH I.D. HOSE, 25

Page 4 - Hydraulic Tools

12CONTROLSThis unit is equipped with an advanced proportional engine control system. It provides a means of controlling engine speed by adjusting the

Page 5 - SAFETY SYMBOLS

13OPERATIONCOLD WEATHER STARTUP1. Use the procedures described under "STARTUP" and then follow the procedure below.2. Hydraulic fl uids are

Page 6 - SAFETY PRECAUTIONS

14 STORAGE• Clean the unit thoroughly before storage. Do not use water pressure.• Always store the unit in a clean and dry facility.• If the unit

Page 7 - TOOL STICKERS & TAGS

15CHECKING PERFORMANCE CONTROL™ (ELECTRONIC GOVERNOR-STATIC CHECK)To determine whether a governor problem is being caused by the actuator or the contr

Page 8 - HYDRAULIC HOSE REQUIREMENTS

16FAULT CODES 1 APECS unit not calibrated yes Have engine serviced by an Authorized Stanley Dealer. 2 Engine speed excessive yes Have engine

Page 9 - HTMA REQUIREMENTS

17GENERALTests and adjustments should be performed periodically to ensure the power unit is operating at maximum effi ciency. Stanley Circuit Tester (p

Page 10 - OPERATION

18Engine will not start. Flow selector switch not in the Make sure the fl ow selector switch is in OFF position. the OFF position when starti

Page 11 - PRESSURE

19Engine: ...

Page 13 - SHUTDOWN

20SERVICEGENERALService instructions in this section are limited to parts and components other than the engine and hydraulic pump. Other major compon

Page 14 - STORAGE

21Be sure the tapered cone surfaces of the bushing and blower hub are clean and free of anti-seize lubricants.CAUTION2. Disconnect the wiring harness

Page 15 - PROGRAMMABLE CONTROLLER

22Assemble the bushing and blower hub with the bolts inserted (but not tightened) through the drilled holes in the blower hub and into the tapped hole

Page 16

23SERVICEHYDRAULIC TANK, COOLER & FILTER ASSEMBLY (see fi gure 1, 2 & 3)1. First remove the hydraulic fl uid from the tank by either pumping it

Page 17 - TESTING & TROUBLESHOOTING

24FIGURE 1. BRIGGS ENGINE ASSEMBLY5635373436524427505182628453043304733313032294948171614131211910415202123182522194140393872134654534424555758564254

Page 18 - TROUBLESHOOTING

25 ITEM P/N QTY DESCRIPTION 1 36150 1 Muffl er 1A 65456 1 Spark Arrester 2 36151 1 Heat Shield 3 36152 2 Screw, Hex

Page 19 - SPECIFICATIONS

26FIGURE 2. FRAME PARTS ITEM P/N QTY DESCRIPTION 1 370502 7 Capscrew, 5/16 in. -18 UNC 2 03906 7 Nylock Nut, 5/1

Page 20 - COMPONENTS

27 ITEM P/N QTY DESCRIPTION 1 59130 1 Manifold Assy, Single Circuit 2 59104 1 Hose Barb, 3/4 in. Hose x 3/4 in. Pipe 3 62199 4 Hose Clamp

Page 21 - IMPORTANT

28RECTIFIER WIREWHITECONTROLLERTO MAGNETO WIRE ON ENGINEGRAY WIREOIL PRESSURESWITCHFUEL SHUTOFFRED WIRE- THROTTLE CONTROL SWITCH (NOTE: PLUG BEHIND

Page 22 - FRAME ASSY & RELATED

29Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one

Page 23

3TABLE OF CONTENTSFor the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and as

Page 24

30Stanley Hydraulic Tools3810 SE Naef RoadMilwaukie OR 97267-5698503-659-5660FAX 503-652-1780www.stanley-hydraulic-tools.com

Page 25 - 1 36150 1 Muffl er

4CERTIFICATE OF CONFORMITY Hydraulic Tools______________________________________________________________________I, the unders

Page 26 - FIGURE 2. FRAME PARTS

5Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed,

Page 27

6Tool operators and maintenance personnel must always comply with the safety precau-tions given in this manual and on the stickers and tags attached t

Page 28 - HARNESS PART NUMBER 65147

7TOOL STICKERS & TAGS65458Sound Power Decal62302Power Unit Dash Decal62300CHOKEDANGERPULL TO STARTPUSH TO RUN62300Single Circuit 28322CE DecalAUTO

Page 29 - WARRANTY

8 HOSE TYPESHydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows: ➊ Certifi ed non-conductive ➋ Wire-braided (conduct

Page 30

9HTMA REQUIREMENTSFLOW RATETOOL OPERATING PRESSURE(at the power supply outlet)SYSTEM RELIEF VALVE SETTING(at the power supply outlet)MAXIMUM BACK PRES

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